Documented ProcedureBPA
D o c u m e n t e d P r o c e d u r e
MPZ 001
4100-001-06.05
Department TB / Schell
Servo Line
Page 4 24
Rev. Index D Name 01.06.05 Schell
Date 3.05.2011 released 01.06.05 Lorch
MPZ_001_engl.doc
person should be called in or a crane be used, if the weight exceeds 8 kg. Always have a
second person lend a hand, if the length exceeds 1000 mm in order to prevent bending and
injury due to false posture. The crane must always be operated by a crane driver. The rack
to be carried must be properly secured and, if necessary, the ends of the rack marked in a
clearly visible way. There must always be sufficient safe distance from hanging loads. Make
sure that there are no persons present under overhead loads.
Improper handling of heavy loads may lead to serious or even deadly
injuries.
☺ The table below shows the masses of the individual racks. The lengths are rounded
to round figures. The mass stands for the biggest cross-section.
Mass of the rack in kg
Module
1 1.5 1.591
2 2.5 3 3.183
4 5 6 8 10 12
Length
(mm)
200 - - - 0.85 - 2.70 - 2.70 3.00 4.40 9.50 10.67
250 0.41 0.51 0.39 1.00 1.10 1.61 1.55 2.83 3.44 4.83 11.10
- 18
500 0.82 1.03 0.78 2.20 2.21 3.22 3.10 5.65 6.90 10.50
22.38
-
1000 1.64 2.06 1.55 4.40 4.38 6.44 6.20 11.31
17.10
25.00
44.85
70.60
120
1500 - - - 6.15 - 9.66 - 19.97
20.40
30.30
- -
2000 - 4.11 - 8.80 8.80 12.88
12.40
22.61
34.20
50.00
89.71
-
3000 - - - 8.49 - 19.32
- 33.93
- - - -
Mark the swivelling radius of the rack with a warning sign and a barring
tape. This area must be blocked during transport and handling so that no persons may be
endangered.
Before starting transportation, the path must be inspected for possible
slipping hazards or other disturbing influences and, if necessary, made safe.
Before starting transportation it must be ascertained that the overall
dimensions of the rack permit safe handling. Possible obstacles are to be removed or
bypassed.
Always wear gloves when handling racks, because racks (especially
those with helical teeth) have sharp edges.
In order to avoid injury due to false posture the height of the mounting
bench must be chosen in such a way that it suits the height of the mechanic. An adjustable
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